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The Roller are very important component of belt conveyor. They are present along the entire Length of the conveyor, support the belt and moving the materials loaded on the belt. The diameter of the idler could be correctly selected according to the belt width and Travel speed. We produce f60mm, Ǿ 63.5mm, Ǿ 76mm, Ǿ 89mm, Ǿ 102mm, Ǿ 114mm, Ǿ 127mm, Ǿ 139mm, Ǿ159mm. They almost cover all belt width requirement General steel Roller consists of idler shell, spindle, bearing, bearing house, seals Equipment and axial fixed unites.

Features:

• Steady running, reliable quality and reduce maintenance.
• Less movement longitudinally, rotating smoothly, extends the life span.
• Various bearing housing and sealing structure are available for the customer's choice.
• Multipass labyrinthine sealing, preventing the mixed dirt and water immersed.
• Manufacturing by steel pipe especially for of high precision roller, ensuring the strong load, low shaking and less noise.

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Conveyor Idlers are used to carry or convey conveyor belt loaded with bulk material. These carrying idlers are fabricated from different materials such as heavy guage steel tubing or seamless steel tubing, depending upon the requirement and their applications. These idlers are specially designed to provide smooth transition of bulk material for long period of time and are available with impact rings made of special shock absorbing compound.

Troughing idlers are use for conveying bulk materials, and are designed and manufactured with Troughing angels of 20° and 30° normally. Idlers of 45° trough angle or any other angle are also manufactured as per customer's design and drawings. We can also design manufacture and supply 5 rollers type idlers. Mounting brackets are manufactured out of standard steel sections to have rigidity and stability of the frame. Shafts are manufactured out of Carbon steel bright steel bars suitable for any torsional load and bending movement.

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Draton rubber disc idlers are known as Impact Idler fitted with rubber rings made from natural / Synthetic / Neoprint material. The fixing arrangement and dimension of rings are suitably design for easy replacement and interchangeability which protect the belt by absorbing impact at loading point. The troughing angle is 20° or 30°

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Caring Idlers ensures achievement of operational success of belt conveyor in a way. The shell is made from M.S. ERW black steel tube, pressed steel housing made from CRCA sheet, shaft of bright steel bar, sealing system consisting of (back seal, double labyrinth, molded dust cover, a rain cap), single piece fabricated steel idler frame and rollers fitted with size resistant ball bearings that conforms to IS:8598

Range comprises of Troughing (3/5 rolls) for carrying, Return (1 roll) for return side, Troughing Impact Idlers (rubber lined), Flat Impact, & Return Self Aligning.

Minimum Information Reqd. While Sending Enquiry / Order :

• Belt width.
• Degree of picking Idlers.
• Angle size.
• Idler pipe size (OD).
• Overall O.D. in case rubber lined idlers is reqd. for impact idlers.
• Housing material i.e. CRCA steel or C.I. & so on.
• Bearing size, type & make i.e. 6205 or 420205 & so on.
• Quantity in Nos.
• Your detailed drawing, if possible.

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Belt Width	Face Length	A	B	Mass Idle Set
600	220	885	150	15,0
750	270	1040	180	17,1
900	330	1195	215	19,8
1050	390	1345	250	22,5
1200	450	1500	285	25,5
1350	500	1650	310	28,0

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Conveyor Idlers are used to carry or convey conveyor belt loaded with bulk material. These carrying idlers are fabricated from different materials such as heavy guage steel tubing or seamless steel tubing, depending upon the requirement and their applications. These idlers are specially designed to provide smooth transition of bulk material for long period of time and are available with impact rings made of special shock absorbing compound. Troughing idlers are use for conveying bulk materials, and are designed and manufactured with Troughing angels of 20° and 30° normally. Idlers of 45° trough angle or any other angle are also manufactured as per customer's design and drawings.

We can also design manufacture and supply 5 rollers type idlers. Mounting brackets are manufactured out of standard steel sections to have rigidity and stability of the frame. Shafts are manufactured out of Carbon steel bright steel bars suitable for any torsional load and bending movement.

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Using the international standard designing and manufacturing technology, our company has improved the designing and production ability to a higher level. The Rollers produced here enjoy minimum revolving resistance, long life, small maintain work and high load capability.

Our company adopts special fine welding steel pipe for Roller, and does puncture processing in the tube. The roundness is controlled in special tolerance scope. The axle is according to standard tolerance and manufactured by fine cold drag steel. The bearing housing has been manufactured after stamping many times by the cold griped steel.

The Roller shell and bearing housing have been welded together by the automatic welding machinery hand. Then it forms a whole high strength structure.

The bearing, which uses the world famous brand, is the big roving crack, deep groove ball and double sealing bearing. It makes the Roller has the ideal static and dynamic balance that is better than the national standard.

The above technical conditions can guarantee the Roller enjoy 10000-15000 hours of working life.

At present, the Roller series products include the carrying Roller, the return Roller, the impact Roller, the training Roller, the spiral Roller, the Roller with rubber rings, etc.

Product characteristics

• Stable running, good quality, free maintenance.
• Small vibrating and long lifespan.
• The flexibility of sealing methods.
• Several labyrinth seal achieve dustproof and waterproof.
• High accurate steel pipes ensure the rollers with low vibration and noise.

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Caring Idlers ensures achievement of operational success of belt conveyor in a way. The shell is made from M.S. ERW black steel tube, pressed steel housing made from CRCA sheet, shaft of bright steel bar, sealing system consisting of (back seal, double labyrinth, molded dust cover, a rain cap), single piece fabricated steel idler frame and rollers fitted with size resistant ball bearings that conforms to IS:8598

Range comprises of Troughing (3/5 rolls) for carrying, Return (1 roll) for return side, Troughing Impact Idlers (rubber lined), Flat Impact, & Return Self Aligning.

Minimum Information Reqd. While Sending Enquiry / Order :

• Belt width.
• Degree of picking Idlers.
• Angle size.
• Idler pipe size (OD).
• Overall O.D. in case rubber lined idlers is reqd. for impact idlers.
• Housing material i.e. CRCA steel or C.I. & so on.
• Bearing size, type & make i.e. 6205 or 420205 & so on.
• Quantity in Nos.
• Your detailed drawing, if possible.

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The conveyor structure must be accurately and sturdily built. Users are advised to ensure that light equipment cannot be easily pushed or knocked out of true. It is essential that all features with which the belt may come into contact are smooth with no burrs or high points. This is particularly important when running over a flat bed or chevrons. Ensure that the conveyor structure is as independent as possible from any oven section so as to minimize thermal expansion and distortion of the conveyor.

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We are providing Conveyor Pulleys that are appreciated by the clients for continuous operation, increased bearing life and less power consumption. In order to offer quality Conveyor Pulleys, we use heavy tubes fabricated from steel plates to manufacture the shell. Further, the pulley shafts are made up of carbon steel machined with proper bore and key way. We are also capable of offering taper lock bushings along with our range of Conveyor Pulleys. The pulley drum is grooved with rubber lagging properly to resist slippage and the shafts are equipped with anti-friction self-aligning ball bearings

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Specifications:

• Roller Diameter: 60 to 194mm .
• Bearing Size: 6204/6205/6206/6305/6306/6307/6308/6310ZZ.
• Material: CRC plate 2.8 mm to 5 mm thickness.
• Diameter: 50-219mm.
• Shell Thickness: 2.5-5mm or as required.
• Shaft Diameter: 20mm-50mm or as required.

Features:

CNC Machining Ensures both:

• RProper fit of Shell Ends to bearing Housing.
• Excellent Grip and positioning of bearing inside the Bearing Housing.
• Tolerance +0.00, - 0.027.

Labyrinth Seal Sets:

Full set of Labyrinth Seal has 5 parts.

• Sealing Ring (Material: Nylon)
• Female Labyrinth Sealing Ring/inner Seal (Material: Nylon)
• male Labyrinth sealing ring/Outer Seal (Material: Nylon)
• Metal cap/Dust Cap (Material: Steel)
• protective cap/Rain Cap (Material: Nylon)

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Features:

• HDPE pipe with Reinforced Skeleton.
• Light Weight for Power Saving and Worker Safety.
• Smooth, Noiseless operation.
• Anti-Alkaline/Anti-Acidic/Anti-Static Formulation.
• Suitable for Corrosion Environment.
• Recyclable.

Application Field:

CNC Machining Ensures both:

• Chemical Industry Fertilizer, Salt, Sugar, Pulp Paper, Acid and Alkaline, etc.
• General Industry Coal Mining, Cement, Concrete, Limestone and Quarry, etc.
• Operating Condition.