1) LIST OF CONVEYOR BELT IDLER & BRACKET (FRAME)
| SL.NO | EQUIPMENT | MANUFACTURING PROCESS |
|---|---|---|
| 1 | Pneumatically controlled automatic pipe cutting machine | ERW/SEAMLESS pipes are cut to size with adjustment for dimension control. |
| 2 | Power Press | Idler shafts are cut to lengths from carbon steel rounds.Idlers and bracket components are sized and slotted. |
| 3 | Single end semi-automatic boring & facing machines. | Simultaneous boring & facing of barrel with semi-automatic is done to ensure concentricity of roller tube. |
| 4 | single headed automatic welding machine | Pneumatically operated inert gas welding (CO2) torches welded both ends of the roller simultaneously with single setting facility. Welding is as per IS: 7018 to ensure higher strength as well as welding smoothness. |
| 5 | Single setting machine for machining both ends of the shaft. |
Precision machining with single setting facilities so as to ensure zero tolerances and perfect mounting of bearings and equidistant spacing of the sealing arrangements. |
| 6 | Grinding machine for bearing setting area of the shaft. | Grinding for exact mounting of bearing is done for all types of bearing such as seize resistant ball bearing, taper roller bearing etc. |
| 7 | Press fitting arrangement for bearing mounting coupled with facilities for free rotation. | Press fitting is done to ensure uniformity of bearing mounting & a motor driven arrangement checks freeness. Heat detection is done regularly for protection to greasing and sealing arrangement. |
2) LIST OF CONVEYOR PULLEYS/DRUMS MANUFACTURING FACILITIES & OTHER JOBS
| SL.NO | EQUIPMENT | MANUFACTURING PROCESS |
|---|---|---|
| 1 | Precision plate cutting pug machines | Plates are precision cut to required size for the pulley/drum shell. |
| 2 | Motorized bending machines | Plates are rolled to required diameter for the pulley/drum shell to ensure concentricity & other different bent shapes. |
| 3 | Machine Centers | Machining of components to required surface finish. |
| 4 | Milling Machine | Key way cutting super finish of shaft surface to zero tolerance. |
| 5 | Inert Gas Welding System/Welding Generators. |
Welding (Low Hydrogen type) suitable for ultraviolet/X-Ray testing. |
| 6 | Grinding Machine Centre | Bearing seating is ground finished for allowing press fit of bearings. |
| 7 | 300 Ton Hydraulic Press | For bending & shaping of different jobs as per requirement. |
| 8 | Planning Machine (4’ x 8’)(Plano- Milling) |
For accurate surface finishing. |
| 9 | Lagging facilities | Lagging & grooving with Neoprene/ Natural/Synthetic rubber are carried out as per design specifications. |
| 10 | Band saw & Hacksaw Machines up to 16” Cap. With taper cutting provision. | Cutting of different sizes of bars in accurate sizes & degrees. |